You must plan all your spices first because the ecu pin direct to input circuits are easily outlined. We usually have about ten or more defined splices for the assorted circuits. We construct these first with splice points typically within the Raychem boots the place wires branch out. There are various kinds of crimps used for various purposes i.e. insulated or non-insulated connectors. The Rennsteig PEW-9shown here with a hexagonal crimp die for non-insulated splice connectors.
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No interchangeable dies as it’s calibrated on the manufacturing facility. The hexagonal crimp is a superior crimping methodology for splice connectors. For single splices 18/16/14 ga and for multiple of smaller wires.
Do not twist or solder the multiple wires collectively. All connections have to be adhesive sealed, typically with 3/sixteen” or 1/four” Raychem SCL (.750″ to 1″ on Parallel Splices and 1.5″on Butt Splices). Make meeting notes as to the crimp software / place to use to keep away from assembly errors.
This is a selection of the crimping tools that we use to make our bike harnesses. Daniels, Delphi, AMP, Rennsteig, and Deutsch crimpers. We do not do custom wiring harnesses aside from our personal products and racing.
We label the color of the signal wire so it could marry up with the appropriate DTM connector on the wiring harness. K4 Triple Sealed Switches are used in off highway racing and other motorsports the place moisture and dirt are your enemy. All of … Read More