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No interchangeable dies as it’s calibrated on the manufacturing unit. The hexagonal crimp is a superior crimping methodology for splice connectors. For single splices 18/16/14 ga and for multiple of smaller wires.
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Daniels crimping tools are the defacto commonplace for motorsports connector pins and sockets. We additionally use specialised tools to crimp Weatherpack connectors and Deutsch connectors. Here is the final assembled change with the laser minimize stainless-steel mounting bracket and faceplate. Laser reduce slots allow the faceplate and the mounting bracket to index to each other. We stamp the switch positions into the faceplate.
This is a number of the crimping tools that we use to make our motorcycle harnesses. Daniels, Delphi, AMP, Rennsteig, and Deutsch crimpers. We do not do custom wiring harnesses apart from our personal products and racing.
Do not twist or solder the multiple wires collectively. All connections have to be adhesive sealed, sometimes with three/16″ or 1/four” Raychem SCL (.750″ to 1″ on Parallel Splices and 1.5″on Butt Splices). Make meeting notes as to the crimp tool / position to use to avoid meeting errors.
You need to plan all your spices first because the european pin direct to input circuits are simply defined. We sometimes have about ten or extra defined splices for the assorted circuits. We assemble these first with splice points typically inside the Raychem boots the place wires branch out. There are various kinds of crimps used for various purposes i.e. insulated or non-insulated connectors. The Rennsteig PEW-9shown right here with a hexagonal crimp die for non-insulated splice connectors.
OEM manufacturing harnesses use ultrasonic welding to make splices that are covered with shrink tubing. Slower than automated crimping but ends in a smaller harness. Only improve in diameter is the thickness of the shrink tubing. Planning for splices in your wiring harness represents the most complicated and important a part of the design course of. Careful planning can reduce complexity and improve reliabilty.